Selecting Measurement Processing Items According to the Measurement Method and Purpose

This section describes methods for selecting processing items appropriate to different measurement objectives such as counting quantities, checking for deformation, and checking for contamination.
Measuring positions
Method, objective
References
Positioning of the measurement objects with low contrast
[ECM Search], [Shape Search+ (FZ3-Hxxx series)]
Effective for positioning measurement objects, such as LCD substrates, glass substrates, and sheets, which have low contrast and in which color differences at measurement locations are not obvious.
"Processing Item List Manual", "ECM Search"
Processing Item List Manual, "Shape Search+"
Label position detection
[Edge Position]
Effective for detecting whether the label position is off-center, raised or lowered, and whether the label is affixed on bottles and cans.
"Processing Item List Manual", "Edge Position"
Robot arm positioning
[Search]
Effective for position measurement that includes tilting of the measurement object due to handling with robot arms.
"Processing Item List Manual", "Search"
Position measurement for measurement objects with variations
[Flexible Search]
Effective for position measurement of measurement objects in which there are variations in markings or shape such as with inspection of packaging, etc.
"Processing Item List Manual", "Flexible Search"
Illustration of position measurement
Measurement of the inclination of a circular measurement object
[Circle angle]
Effective when measuring bottle caps, etc., after correcting the rotation angle.
"Processing Item List Manual", "Circle Angle"
Other positioning
[Search]
If the shape and background of the measurement object are constant, a processing item such as one that registers an image as a model and searches for this image is effective.
"Processing Item List Manual", "Search"
Illustration of positioning of substrate reference mark
Detecting defects and foreign materials
Method, objective
References
Detection of the defect, stain and spot of plain measurement objects
[Defect] [Precise Defect (FZ3-Hxxx series)]
Effective for inspection for contamination or spots on plain backgrounds.
"Processing Item List Manual", "Defect"
"Processing Item List Manual", "Precise Defect"
Scratches, burrs
[Defect] [Precise Defect (FZ3-Hxxx series)]
Effective for exterior inspection of scratches and burrs on parts.
"Processing Item List Manual", "Defect"
Illustration of defect/burr inspection
Inspection for minor defects, contamination and objects with backgrounds other than plain
[Fine Matching]
Effective for detection of minor defects and contamination on labels, etc.
"Processing Item List Manual", "Fine Matching"
Count
Method, objective
References
Inspection for number of pins
[Edge Pitch]
Effective when calculating the number of IC or connector pins.
"Processing Item List Manual", "Edge Pitch"
Illustration of number of IC pins inspection
Inspection of the number of screws
[EC Circle Search]
Effective when inspecting by focusing on circular outline information.
"Processing Item List Manual", "EC Circle Search"
Inspection of the number of labels
[Labeling] [Labeling+ (FZ3-Hxxx series)]
Effective when counting the labels and measuring their positions.
"Processing Item List Manual, "Labeling"
"Processing Item List Manual", "Labeling+"
Measuring dimensions
Method, objective
References
Measurement of width of measurement objects
[Edge Position]
Effective when measuring the width of measurement objects.
"Processing Item List Manual", "Edge Position"
Dimension inspection of finished products
[Edge Position] [Calculation]
To measure the dimensions of finished products, combine [Edge Position] and [Calculation]. Use [Edge Position] to measure position, and [Calculation] to calculate dimensions by calculating the distance between positions.
"Processing Item List Manual", "Edge Position"
"Processing Item List Manual", "Calculation"
Dimension inspection for circular shapes and tilted parts
[Edge Position] [Calculation]
[Edge Position] is effective when measuring the dimensions of circular works and tilted measurement objects. Use this processing item to measure position, [Calculation] to calculate the spacing of positions and then the dimensions.
"Processing Item List Manual", "Edge Position"
"Processing Item List Manual", "Calculation"
Measuring folding of papers and sheets
Method, objective
References
Check for folding on plain measurement objects
[Defect] [Precise Defect (FZ3-Hxxx series)]
Effective when checking for folding on plain works.
"Processing Item List Manual", "Defect"
Checking the interior/exterior and direction
Method, objective
References
Interior/exterior and orientation inspection through presence of markings
[Flexible Search]
Effective when there is variation in the size and position of the markings to be checked.
"Processing Item List Manual", "Flexible Search"
Illustration of chip part inspection
When precision is required for measurement of markings
[Fine Matching]
Effective when there are patterns on the background of markings, markings have a complex shape, or precision is required for measurement of markings.
"Processing Item List Manual", "Fine Matching"
Illustration of logo inspection
Checking for mixing of different objects
Method, objective
References
Inspection for mixing of different measurement objects with variations
[Flexible Search]
Effective for inspection of mixing of different objects in which there are variations with markings and the shape of measurement objects.
"Processing Item List Manual", "Flexible Search"
Illustration of different object judgement
Inspection for mixing of different objects for objects with plain background
[Search]
Effective for inspection of mixing of different objects for packaging that has plain background.
"Processing Item List Manual", "Search"
When accuracy is required for inspection of mixing of different objects
[Fine Matching]
Effective when precision is required for inspection of mixing of different objects such as inspection of nameplates and objects other than those with plain backgrounds.
"Processing Item List Manual", "Fine Matching"
When not all characters and markings are the same
[Sensitive Search]
Effective when the difference between the model image and measurement image is small. The models are automatically finely divided and matched in detail.
"Processing Item List Manual", "Sensitive Search"
When performing different inspections according to the type
[Classification]
Effective for inspections performed on lines where different types of products are manufactured.
"Processing Item List Manual", "Classification"
Checking for deformation
Method, objective
References
Deformation check when there are multiple acceptable shapes
[Flexible Search]
Effective when performing inspection for deformation of measurement objects based on multiple acceptable shapes.
"Processing Item List Manual", "Flexible Search"
When measuring the shape more strictly
[Fine Matching]
Effective when inspecting the shape of workpieces to a high degree of precision.
"Processing Item List Manual", "Fine Matching"
Inspecting characters
Method, objective
References
Inspection of the date
[Date Verification]
Effective when inspecting date character strings that show the production date, etc. The verification date can be set automatically.
"Processing Item List Manual", "Date Verification"
Inspection of arbitrary character strings
[Character Inspection]
Effective when inspecting arbitrary character strings.
"Processing Item List Manual", "Character Inspection"
Registration of character strings
[Model Dictionary]
To inspect character strings with [Date Verification] or [Character Inspection], register the target character strings with [Model Dictionary].
"Processing Item List Manual", "Model Dictionary"
Reading barcodes
Method, objective
References
When reading barcodes
[Barcode+ (FZ3-Hxxx series)]
Effective when reading barcodes and outputting the information to an external device.
"Processing Item List Manual", "Barcodes+"
Reading 2D codes
Method, objective
References
When reading 2D codes
[2D Code+ (FZ3-Hxxx series)
Effective when reading 2D codes for classification, etc.
"Processing Items List Manual", "2D Codes+"
Increasing camera installation efficiency
Method, objective
References
When adjusting the focus
[Focus (FZ3-9IconIcon/H9IconIcon only)
Effective when the measurement position changes and the camera becomes out of focus.
"Processing Item List Manual", "Focus"
When adjusting the lighting
[Iris (FZ3-9IconIcon/H9IconIcon only)]
Effective when performing lighting adjustment according to the changing brightness at the measurement site.
"Processing Item List Manual", "Iris"